SilcoTek Coatings - Overview - page 58

treatment adds
value
to your process:
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10x.
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Improve Corrosion Resistance of
Stainless Steel Tenfold or More in
ProducedWater Applications
Reduce downtime and extend system lifetime with
Silcolloy
®
1000 treatment.
Managingproducedwater has
become amajor challenge for the oil
andgas industry. Aswells age,
water production increases and is
expected to swell 50% inoffshore
applications alone over the next 10
years. Alongwith increased volume,
drillersmust contendwith a severely
corrosive environment of high salinity,
acids, and temperature.
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®
Silcolloy
®
1000 (acorrosion resistant,
highpurity silicon coating from
SilcoTek
®
) can improve the corrosion
performance of stainless steels used
inproducedwater environments by
anorder ofmagnitude ormore.
Silcolloy 1000 is aproprietary, patent-
edmulti-layer silicon coatingdesigned
to improve the corrosion resistance
of stainless steel andmany alloys in a
wide range of corrosive environments
(visit
for a com-
plete listingof compatibility).
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Corrosion testingof Silcolloy 1000
treated 316L stainless steel and un-
treated 316L stainless steel according
toASTMG48,MethodB2 (72-hour
ferric chloridepitting and crevice cor-
rosion testing), shows corrosionof the
treated stainless steel is reducedby
anorder ofmagnitude, asmeasured
byweight loss (Figures 1 and 2).
Testingof Silcolloy 1000 treated
coupons in neutral and acidic chlo-
ride solutions, according toASTMG
61,
2
showsSilcolloy 1000 treatment
reduces corrosion rates by an impres-
sive 50x, compared tountreated 316L
stainless steel.
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Silcolloy 1000maintains
high systempurity,
demonstrates extreme
heat capability and
allows for leak-tight
systemperformance
when applied to steel,
stainless steel andalloy systems. Sil-
colloy 1000 is durable and #exible and
thin enough tomaintain tightmachine
tolerances. This allows the customer
to improve the corrosion resistance of
existing components or to add addi-
tional corrosion resistance to existing
designswithout having to allow for
tolerance changes duringmachining.
The unique non-line-of-sight chemi-
cal vapor deposition (CVD) process
produces a highpurity, #exible amor-
phous silicon layer that is diffused
into themetal lattice. The layer will
conform to themost intricate surface
whilemaintaininghighdimensional
tolerances. TheSilcolloy 1000 layer
will deformwith tubing surfaces,
allowing leak-free seals and radius
bends in tubing.
Applications Note
®
Lit Cat #ST009
'JHVSF
Silcolloy 1000 treated stainless steel
outperforms uncoatedmetal by anorder of
magnitude (ASTMG 48,MethodB).
'JHVSF
Silcolloy 1000 treated coupon show
signi$cantly less corrosion attack compared to
anuntreated stainless steel coupon.
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®
USFBUFE
VOUSFBUFE
00
15
00
250
Untreated 316SS
Silcolloy
®
1000
weight loss in
grams per square
meter
2
0
0
1
0
5
2/28
35
1...,48,49,50,51,52,53,54,55,56,57 59,60,61,62,63,64,65,66,67,68,...91
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