SilcoTek Coatings - Overview - page 54

®
Corrosion resistant, Anti-oxidation,
Increase material life
Silcolloy® improves corrosion resistance of stainless steel by up to10x!
Silcolloy
®
1000 formerly Silcosteel
®
-CR
US Patent 7,070,833
Silcolloy
®
1000 is a proprietary (U.S. Patent #7,070,833), multilayer sili-
con, chemical vapor-deposited (CVD) coating, specifically designed to
improve the corrosion resistance of steel, stainless steel, alloys, glass,
and ceramics. The unique non line-of-sight CVDprocess produces a
flexible amorphous silicon layer that diffuses into themetal lattice. The
layer will conform to themost intricate surfacewhilemaintaining high
dimensional tolerances. Silcolloy1000will deformwith tubing surfaces,
allowing leak-free seals or radius bends.
Methods available to control industrial corrosion are limited to
corrosion-resistant alloys, barrier coatings, cathodic protection, and
corrosion inhibitors.When properly applied, eachmethod can be
effective in slowing corrosion, but each has limitations aswell.
For example, some coatings are inexpensive, but require rigorous
inspection and/or frequent reapplication. Corrosion-resistant alloys
can provide exceptional protection, but can be prohibitively expensive.
Some alloys require significant process redesign, increase operating
cost, or generate hazardouswaste. Silcolloy1000 is the solution to
high cost corrosion issues.
Independent LaboratoryTesting
Silcolloy 1000offers an order of magnitude ormore improvement in
corrosion resistance relative to existingprocesses.
Corrosion testing of Silcolloy 1000 treated 316L stainless steel and
untreated316L steel according toASTMG48, MethodB2 (72-hour
ferric chloride pitting and crevice corrosion testing), show corrosion
of the treated stainless steel is reducedby an order of magnitude, as
measuredbyweight loss (Figures 1 and 2). 1
Economical protection
against corrosion
ishighly effective
protection for equipment exposed to:
t IZESPDIMPSJDPS OJUSJDBDJE
tNBSJOFFOWJSPONFOUT
®
treatment extends the
lifetimeof steel and steel alloy systems.
High temperaturecapability and leak-free
sealingcapabilitymake it an ideal
treatment for:
t QSPDFTT UVCJOH mUUJOHT WBMWFT
and reactors
t HBT USBOTGFS BOEEFMJWFSZ TZTUFNT
t OP[[MFT
t TUBDLHBTNPOJUPST
t BOBMZUJDBM UFTUJOHFRVJQNFOU
inharshenvironments
Figure1
Silcolloy 1000 treated stainless steel outperforms
uncoatedmetal by anorder ofmagnitude (ASTMG48,MethodB).
Testing courtesy ofMatcoAssociates.
0 50 100 150 200 250
Untreated 316SS
Silcolloy1000
TM
weight loss in grams per squaremeter
®
il
ll
®
10
Untreat
®
1FOO5FDI%S
|
#FMMFGPOUF 1"
|
'BY
2/28
31
1...,40-41,42-43,44-45,46-47,48,49,50,51,52,53 55,56,57,58,59,60,61,62,63,64,...91
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