3D Print
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2023 Update
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PEEK
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ULTEM / PEI cost vs compromised properties ease, bed temp, “oven” enclosure essential to minimise warping > slow annealing > strength
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Nuts&Bolts-some Tricks plastic shrinkage & strength problems vs metal resolution vs layerheight etc ?
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- TestingRig
> inconclusive due to print resolution diffs ? FDM vs SLA 3D printed bolts and nuts (PLA vs Resin)
- CAD Trick to match Male/Fem thread
![N&B Thread CAD Trick N&B Thread CAD Trick](./Video23_4.jpg) 3D Printing Nuts&Bolts & Screws using Fusion 360 and McMaster-Carr
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3D SCanners
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10um > common ! but $$$s still !
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Open Scan
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![OpenScan OpenScan](./OpenScan.jpg)
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BUT Can Be A Computer “BUMMER” ! ? CLOUD-based OP SYSTEMS are”complete” Bull-Shit !
thats’ Why real industrial machines of ANY Worth still use WIN > 20years old > > embedded Windows XP
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- threads larger than M12 or 1/2”€³ can be successfully printed with 0.2-mm layers, while smaller threads should be printed with thinner layers.
- PETG has a tensile strength of around 7,250 psi and a high elongation at break (>20%), making
it stronger and less brittle than both PLA and ABS. Additionally, PETG has a glass transition temperature of around 80°C, which allows it to maintain its properties at moderately high temperatures
- Fast(er) FDM (Filament) 3DPrint
~AUD 15K Bambu Lab X1 Carbon > one of the better low cost “compromises” Bambu Lab X1 Carbon : “What NOBODY Is Talking About”
also model “thingos” library/search > thangs
- May be Worth My PDF with lots of +ve user feedback
> DIY maybe ? . . . our PDF Later ! BUT CAN Be A “BUMMER” ! ? see Power Time-Outs . . . below
MS Windoow >Bill Gates couldn’t Care Less ( it seems ! ) OR Too dumb to realise the limits of CLOUD_WIN 10 / 11 & soon WIN12 etc > ANOTHER potential “deliberate” “BUG-Fix” for them ! LIke their “Crap” > “Forced Auto WIN Op Sys > Cloud Update “scam” concept ! WHAT FOOLS
- Like THE W3C HTML5 2015 Farce cause Mainly by built-in “bugs” in their WIN OP SYSTEM ! . . . ? . . . 20000 date bug fiasco . . . remember that ! > delusion “age > generation gap” > exploitation !
OK ! IT’s FAR From a PERFECT WORLD . . .at least for THE “mugs” out there !
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My “consensus” > 2023
and Still just My Opinion ONLY !
Listen ! > be prepared to ”learn the “hardway”
Prove Me wrong ! . . .
& with “evolution
THAT IS THE Science !
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- Low Cost printers (<1000) > still very “speculative”
- OEMs treat the marker as “guinea pigs” to troubleshoot > debug their proto-types after 20 years > they are gettng better with more R&D and less “hype” as the “mug” market has since “dried up”
- OK for kindergarten kids perhaps and pseudo s’ware ‘Template’ models for making stuff they
can probably already get from “trash n’Treasure anyway . . . for little cost > a “convenience” factor perhaps but at huge “time-wasting “time & effort”
- Commercial are good even for Ulem (PEEK Clone) but expensive
Heated Bed; Compromises
- AutoCad is hopeless fort many ! learning curve and “contrived “ambiguity and redundancy
in THAT S’ware industry TOO !
- 3D Scanners are improving but 10 to 20micron resolution from $10k)+ for example for decent work you really need >
- Oven encloser > uniform 180 - 250C > for PEEK maybe ?
- High Quality Stepper motors
- auto bed-levelling and decent adhesion for intital layer strengt
- safety issues re overnight sloe jobs > camera built-in alar
- no Filament > auto-resume ( re expected Govt caused PowerOut “scams”earning cueve and NOR for the dumbed-down “ or without necessary “long-term tinkering” experience
exotic fiamets > toxic fumes > require “effective” HEPA Filtter exhaust re OH&S
- HighTemp ( > 280-350C ), non-abrasive filament jet
- a slow frustrating for anything really worthwhile ?( > a toy still )
> still slow and expensive 1000’s & part price cost>benefit still required Another ~10 years evolution but for “protoypes” ONLY EVER and Never as good as Injection Moulding re cost and strength > if U justify the large Qtys
- “deluded “Hobby” Shops inevitably leads to “blatant scamming” and All “faked > pseudo Science”associated with AL ( > most High Tech “initiatives” these days !
RESIN Printers promising ? BUT
Resin OEM still REFUSE ( & illegally ! > Be-A-Ware ! ) To disclose proprietary Formulations re resin / Solvent vapor etc re BOTH OH&S abu also foy getting ANY required certification for Medicalpharmaceutical product use
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Strength of finished part ? a compromise at best ! > “ Be-A-Ware! “
- Highly dependant on build-Quality compronses 3D Printer OEMS > cheap parts
( & often 3D printed ) ; low cost Power Supplies ) rewquires sturdy mounting and “ robust “ printer Frame > rails etc
- jet ID & Filament diameter ( most are 1.75mm )
- NO In-fill ( square, triangular etc )
- filament type of course PLA is high strength but useless outside re UV Moisture deterioration over weeks ) Nylon, stabilised PC are OK
- some require pre-drying of the filament before printing ( eg Nylon
- exotic mixes or compositer (glass/graphite) filaments add to strengthossiblw with
end product “touch-up” rethreading etc
- Threads (nuts&bolts) are near impossible with re-drilling > threading touch-up,
- due to gross or marginal “warping shrinkage of the “final” printed product
- For “critical” APPS TEST Your FINAL 3d Printed PRODUCT before “usage”
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LIKE-wise you’d NEVER leave lathe > CNC > Injection Moulding machines in the hands of “dumbed-down” > “Dick-Heads” . . . EITHER !NOT Exhaustive . . . but ASK ! . . . IF U R are still preparedto learn . . . if ONLY as a “hobby” > IT IS interesting ! . . . to me at least > STILL pretty useless
for small> tiny parts < 1.4”OD( capillary tube fittings re cost & print resolutuon more-so the hassle of AutoCat limitions and fraudulent “cost scams” all too prevalent ! STILL !
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