MRC-2014Hot.svg - page 400-401

METERS
Ultrasonic Thickness Gauges
TKG-100/150/250, Ultrasonic Thickness Gauges
TKG-168XY
Common Applications:
Boiler Tubes
Pressure Vessels
Storage Tanks
Ship Hulls
Containers
Home Oil Tanks
Thickness Range (in Steel)
5MHz probe: 1.0 to 508mm; 10MHz probe: 0.50 to 508mm
Languages
English/French/Spanish/Italian/Czech/German/
Portuguese/Slovak/Finnisn/Hungarian
Hold Mode
Holds display to retain last thickness reading with
reverse video display
Freeze Mode
Freezes display (ideal for high temperature readings)
Fast Min/Max Mode
Displays Min or Max and actual thickness value at
20 measurements/sec
Units
Inches/Millimeters/Microseconds
Alarms
Audible beeping; illuminae flashing display and
keypad; and vibration feedback (only on the
TKG-150/TKG-250 models)
Illuminating Keypad
F1 = Red, F2 = Yellow, F3 = Green for easy,
go/no-go testing
Common Functions:
The TKG Series of ultrasonic thickness gauges are compact, rugged devices
that use ultrasonic technology to perform non-destructive thickness
measurements on a variety of engineered materials. The most common
application is to detect corrosion and buildup in steel structures in which
only one side is accessible to take inspection measurements Designed and
made in the USA, TKG gauges are often used to inspect steam lines, boiler
tubes, storage tanks, and pressure vessels. These gauges are also used to
inspect marine systems, heavy equipment, aircraft sections, and bridge
structures.
Rugged and Versatile:
Designed for use in harsh conditions, TKG gauges are made of an
impact-resistant material. All three models are IP54-rated for dust and water
resistance and are ideal for quality control applications beyond metals,
including castings, plastics, composites, fiberglass, ceramics, and glass. The
TKG-150 and TKG-250 models have added versatility with Vibration Alerts,
an Echo-to-Echo measurement mode that ignores paint and coatings, and
Automatic Datalogging.
Ergonomic and Intuitive:
Some of the key advantages of the
TKG Series include its intuitive interface,
easy-to-read display, and various alarm
modes. These innovations make it easier
to use the device’s advanced functions,
such as the user-configurable Fast
Minimum/Maximum threshold settings,
which, combined with unique
Vibration feedback alerts and various
Visual alarms, help reduce the likelihood
of missing critical thickness parameters,
even by new users.
Clear and Bright Display:
Readable in bright sunlight, the
on-screen data displays filename, ID
number, thickness measurement,
minimum threshold, gain, rectify and
range settings, and the three menu items
on the bottom of the screen correspond
to the F1 – F2 – F3 buttons. The battery
% level is always visible on screen, and
the TKG gauges provide an extended
battery life from two AA batteries. (See
chart on back page for model-specific
features and functions)
Pipes
Steam Lines
Compressors
Shafts
Bridge Pins
Bond Inspection.
MRC-3.14
Common Features:
Wide measurement range: 5MHz probe: 0.040” to 20” of steel 10MHz
probe: 0.020” to 20” of steel (optional)
Sunlight readable dot-matrix display with backlight
Multiple transducer options for high temperature and difficult to measure
materials
Fast minimum feature to capture minimum thicknesses
On screen display of 8 languages
Splash-proof (IP54), high impact, compact housing.
Model TKG-100/150 Additional Feature:
Sun light readable.
Model TKG-150 Additional Features:
Echo to Echo option to reduce coating errors
100K internal datalogger with export to Excel
B-scan (visual cross section of test piece)
Vibrate on alarm.
Model TKG-250 Additional Features:
Color LCD display shows red, yellow and green visual
alarm indication
Live Waveform (A-scan for thickness verification)
File compare feature as a real time corrosion monitor
Dynamic change of waveform color on alarm
Grid review of saved readings
Echo to Echo option to ignore coatings
100K internal datalogger with export to Excel
B-scan (visual cross section of test piece)
Vibrating alarm indication.
TKG-250 Color Screen displays
Alarm Warning
Screen
B-Scan
Screen
Normal Screen
- No Alarm
Change color
on Alarm
Differential
Screen
RF Waveform
Screen
TKG-KIT
All models include 2oz bottle of couplant, 2 AA batteries, Transducer (5MHz,
0.375” diameter ) with potted cable, and hard case. TKG-150 and TKG-250
also include protective holster, USB cable, and XPorter software.
How the Technology Works:
The Dual-Element Transducer (see illustration)
employed in the TKG Series creates an angular
sound path (referred to as a “roof angle”) that
captures thickness readings in a wide range of
engineered materials.
Using this measurement technology, the
TKG-Series is especially adept at detecting
corrosion and buildup within steel structures.
Model
TKG-100
TKG-150
TKG-250
Gain - Variable adjustment
-
Low, Standard, High In 1dB steps from 20-90dB or Automatic Gain
Control (AGC) for waveform
B-Scan - (Non-Encoded)
-
Displays a visual cross section of inspection area with no correlation to
distance. B-Scan alarm colors consist of: Red = below minimum/above
maximum; Yellow = Caution; and Green = Good.
Echo-to-Echo
-
Measure the metal thickness only (paint & coatings do not affect base
material thickness value)
Differential Mode
-
Displays the difference from the actual thickness measurement and a
user entered reference value
Velocity Mode
-
Displays acoustic sound speed to measure thicknesses of unknown
materials
Datalogger
-
Stores 50,000 readings (expandable to 100,000) and 5,000 waveforms;
file names up to 20 charac-ters long; and the included Extech XPorter
software extracts .csv data files that can be opened for viewing in MS
Excel, Notepad, or Wordpad. TKG250 also has file compare and grid
review features.
Range
-
-
Adjustment of manual range control or auto
zoom tracking to center echoes independent of
selected range
Rectification Modes
-
-
RF, Half Wave Positive, Half Wave Negative and
Full Wave Rectification
Live Waveform (A-Scan)
-
-
Full adjustments for gain in 1dB step or AGC, main
bang blank, blank after first received echo, range
including zoom auto tracking to center echoes
independent of material and rectification.
Battery Life
Up to 50 hrs (20hrs
w/backlighting)
Up to 50 hrs (20hrs
w/backlighting)
8 to 14hrs (depends on operating conditions)
Fast Minimum alarms when thinning areas and corrosion are found, and Fast
Maximum alarms when buildup inside a structure is detected.
Additional Functions:
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